CHAPTER III

ORGANISED TEXTILE MILL INDUSTRY






Cotton/ Man-made Fibre Textile Mill Industry is the single largest organised industry in the country employing nearly 10 lakh workers. Besides this, there are a large number of ancillary industries dependant on this sector such as those manufacturing various machinary, accessories, stores, ancillary and chemicals. Even on a modest assumption that a worker’s family comprises five persons, the direct dependants on the organised textiles mill industry itself work out to about 50 lakhs. The salient aspects of this industry are discussed in the following paragraphs.
 

CAPACITY

The Indian Textile Industry has witnessed a phenomenal growth during the last decade. The spindleage increased from 28.60 million in 1994 to 34.90 million and rotors from 1.39 lakh in 1994 to 3.91 lakh as on November 1999 and it is expected to reach a figure of 35 million and 4 lakh respectively by the end of March 2000. The loomage however, declined from 1.50 lakh in March 1994 to 1.23 lakh in November 1999 in the organised sector. The growth in capacity in spinning and weaving sectors of the industry since 1994 is given in the table below.
 
GROWTH IN CAPACITY IN THE ORGANISED MILL SECTOR
Year Ending
No. of Mills
Installed Capacity
Spg Comp. Total Spindles (Mn.) Rotors (‘000) Looms (‘000)
31.03.1994 909 266 1175 28.60 139 150
31.03.1995 1148 268 1416 30.70 185 139
31.03.1996 1294 275 1569 31.75 226 132
31.03.1997 1438 281 1719 33.15 276 124
31.03.1998 1504 278 1782 33.88 313 124
31.03.1999 1543 281 1824 34.72 383 123
30.11.1999 (P) 1555 282 1837 34.90 391 123

Out of 1837 cotton/man-made fibre textile mills as on 30-11-99, 192 mills are in the public sector, 154 mills in the co-operative sector and 1491 mills are in the private sector.
 

CAPACITY UTILISATION 

The capacity utilisation in the spinning sector of the organised textile mill industry decreased from 84 percent in 1993-94 to 79 percent in 1998-99, but is expected to increase to the level of 83% during the year 1999-2000, while the capacity utilisation in the weaving sector of the organised textile mill industry has remained between 51 to 54 percent during the last six years. A statement giving the capacity utilisation in cotton / man-made fibre textile mills is as given in the table on the next page. 
 
 
Capacity Utilisation in the Textile Industry
Year Spinning Capacity Weaving Capacity
  Installed Spindles Utilisation Installed Looms Utilisation
  (Million) (Percentage) (‘000) (Percentage)
1993-94 28.60 84 150 54
1994-95 30.70 81 139  51
1995-96 31.75 86 132 53
1996-97 33.15 86 124 52
1997-98 33.88 85 124 52
1998-99 (P) 34.72 79 123 51
1999-2000 (A) 34.85 83 123 51
P = Provisional A = Anticipated

PRODUCTION OF SPUN YARN 

The production of spun yarn has increased from 2142 million kgs. during 1993-94 to 2808 million kg. during 1998-99. The production of spun yarn during the period April 1999 to October, 1999 is provisionally estimated at 1751 mn. kg. This is anticipated to be 3020 mn. kg. during the year 1999-2000. The above data include the production of yarn from SSI spinning sector as well. The contribution from the SSI sector has been about 4% in the total spun yarn production. A statement showing the production of spun yarn (including SSI units) during the last six years along with anticipated figures for the current year is as under:
Production of Spun Yarn
(In Mn. Kg.)
Year Cotton Yarn Blended Yarn 100 % Non-Cotton Yarn Total Yarn
1993-94 1697 305 140 2142
1994-95 1696 346 158 2200
1995-96 1894 395 196 2485
1996-97 2148 484 162 2794
1997-98 2213 583 177 2973
1998-99 2022 595 191 2808
1999-2000  1262 359 130 1751
(Apr - October) ( P)
1999-2000 (A) 2205 609 206 3020
P — Provisional A — Anticipated

The pattern of production of cotton yarn during the last six years along with the anticipated figures for the current year is given in the table below.
 
 
Count – Wise production of cotton Yarn
(In Mn. Kg.)
Count Group 1993-94 1994-95 1995-96 1996-97 1997-98 1998-99 1999-2000

(Apr. - October) (P)

1999-2000

(A) 

1-10s 278 282 310 479 503 450 290 503
11-20s 385 389 415 511 508 489 294 534
21-30s 314 321 391 405 427 396 258 441
31-40s 494 470 490 515 542 468 300 521
41-60s 144 145 153 136 144 131 73 123
61-80s 45 46 95 60 52 49 25 46
81s- and above 37 43 40 42 37 39 22 37
Total 1697 1696 1894 2148 2213 2022 1262 2205
A — Anticipated P — Provisional

 
DELIVERIES OF HANK YARN
(In Mn. Kg)
Year 1992-93 1993-94 1994-95 1995-96 1996-97 1997-98 1998-99 1999-2000

(Apr.-Oct.) (P)

1999-2000 (A)
Cotton 377 422 438 504 519 540 473 293 488
Blended 1 1 1 4 5 8 5 8
100 % Non-Cotton 37 42 51 66 67 53 48 32 42
Total 415 464 490 571 590 598 529 330 538
P = Provisional A = Anticipated

SICKNESS/CLOSURE OF TEXTILE MILLS

As on 30-11-99, there were 1837 mills, consisting of 1555 spinning mills and 282 composite mills. Out of this, 333 Cotton/Man-made fibre textile mills (229 Spinning and 104 Composite) with an installed capacity of 7.94mn. spindles, 29,118 rotors and 60,734 looms were reported to be closed. As on 31/03/99, 313 mills (207 spinning and 106 composite) with installed capacity of 7.49 mn. spindles, 25534 rotors and 606 hundred looms were reported closed as on 30.9.99.

The incidence of sickness and closure in the organised textile industry has been a matter of concern. One main reason of sickness is structural transformation resulting in the composite units in the organised sector losing ground to power looms in the decentralised sector, on account of the latter’s greater cost effectiveness. The other causes of sickness/closure of the industry include low productivity due to lack of modernisation, stagnation in demand and inability of some units to expand in the export market, increase in the cost of inputs, difficulties in getting timely and adequate working capital, etc. The details of closure of cotton/ man-made fibre textile mills is given in the table below.
 
 
Closure of Cotton man-made fibre in Textile Industry
Year /Month end  No. of Mills
Installed Capacity
Employees on roll (‘000) 
Spg Comp. Total Spindles (‘000) Rotors (No.) Looms (‘00)
1992-93 64 59 123 3520 1776 366 178
1993-94 75 57 132 3590 3232 362 173
1994-95 74 58 132 3652 3904 366 178
1995-96 100 71 171 4668 6589 450 228
1996-97 118 91 209 5469 9270 542 252
1997-98 127 93 220 5752 10813 553 260
1998-99 207 106 313 7487 25534 606 311
Nov.’99 229 104 333 7935 29118 607 322

MEASURES TAKEN BY THE GOVERNMENT TO TACKLE THE PROBLEM OF SICKNESS 

I) Setting up the of Board for Industrial and Financial Reconstruction (BIFR) for timely detection of sickness and potentially sick companies and for taking preventive, ameliorative, remedial and other measures which need to be taken with respect to such companies.
ii) Setting up of Textile Workers’ Rehabilitation Fund Scheme (TWRFS) to protect the interests of the workers of the closed mills.
iii) Financial institutions and Banks are also required to closely monitor the incidence of growing sickness.
iv) The Expert Committee on Textile Policy constituted in 1998 has submitted its report. The report has addressed the problem of sickness in the textile sector and has made some recommendations, which are under examination.
 

BOARD FOR INDUSTRIAL AND FINANCIAL RECONSTRUCTION (BIFR)

As per the information obtained from the Board for Industrial and Financial Reconstruction, there were 421 cases of textile mills registered with BIFR as on 9/9/99. Number of mills State-wise registered with BIFR is given in the tables on the next page.
 
 
  NAME OF THE STATE/UT NO. OF MILLS
1. Andhra Pradesh  32
2. Assam 04
3. Bihar 03
4. Gujarat 73
5. Haryana 22
6. Karnataka  20
7. Kerala  05
8. Madhya Pradesh 19
9. Maharashtra 82
10. Orissa 04
11. Punjab 12
12. Rajasthan 21
13. Tamilnadu 64
14. Uttar Pradesh 36
15. West Bengal 16
16. New Delhi 05
17. Chandigarh 01
18. Dadra & Nagar Haveli 02
  TOTAL 421

 
Status of textile mills registered with BIFR as on 9/9/99.
1. Dismissed as non-maintainable 52
2. Scheme sanctioned by the AAIFR 09
3. Scheme sanctioned under section 17(2) of the SICA 1985 03
4. Scheme sanctioned under section 18(4) of the SICA 1985. 64
5. Winding up recommended under section 20(1) of the SICA 1985. 104
6. Draft Scheme circulated 11
7. Winding up notice issued 14
8. Failed and Reopened 01
9. Remanded by the AAIFR/Court 02
10. Stayed by Court/AAIFR 05
11. Under Enquiry 123
12. Declared no longer sick 24
13. Dropped, net worth became positive 03
14. Others 06
  TOTAL  421

TEXTILE WORKERS’ REHABILITATION FUND SCHEME (TWRFS)

Textile Workers’ Rehabilitation Fund Scheme came into force with effect from 15th Sept. 1986. The objective of TWRFS is to give interim relief to the worker rendered jobless due to permanent closure of the mills in the private sector. Relief under the scheme is available only for 3 years on a tapering basis, 75% of the wage equivalent in the first year, 50% in the second year and 25% in the third year.

Criteria for mills’ eligibility:

i) A closed textile mill should be licensed under the I (D & R) Act,1951 or registered with Textile Commissioner as a medium scale unit on the date of the closure.

ii) The mill should have obtained the requisite permission for closure from the appropriate State Government under Section 25(0) of the Industrial Disputes Act., 1947, or should be taken over by Official Liquidator appointed by the High Court, and

iii) The unit should have closed down on or after 6th June, 1985.

By an amendment, TWRFS is also now made applicable to the cases of partial closure on a case to case basis. Partial closure is restricted to cases-wherein the State Government recommends that an entire uneconomic activity be scrapped as a part of rehabilitation package for sick/weak mill (as per RBI definition) approved by Nodal Agency/BIFR, provided the scrapped capacity is surrendered for cancellation and endorsement is made on the licence/Registration certificate to that effect.

In both the cases (i.e. permanent closure and partial closure) the scheme is applicable to workers who have been earning wage equivalent upto Rs.2,500/- per month. 

The following conditions are necessary for workers to become eligible for getting relief under TWRFS:

i) The workman should have been continuously employed for 5 years in the closed textile units as on the date of closure; and

ii) He should be on the records of the Regional Provident Fund Commissioner.

Since the inception of the Scheme as on 28.11.1999, 29 units in Gujarat, 4 units in Tamil Nadu, 1 unit in Delhi, 3 units in Maharashtra and 1 unit in Madhya Pradesh making a total of 38, were found eligible under the scheme. A total of 57,280 workers of 36 mills out of the above 38 units have been disbursed relief of an amount of Rs.120.23 crore upto 28.12.1999.

During the current financial year, i.e.1999-2000 upto 28.12.1999, Government has released Rs.15.00 crore, of which an amount of Rs.86,401,860/- covering 2649 workers has already been disbursed. Thus, the total amount disbursed since the inception of the scheme stands at Rs.120.23 crore, as on 28.12.1999 covering 57,280 workers of 36 units.
 

TECHNOLOGY UPGRADATION FUND SCHEME. (TUFS)

Government of India, Ministry of Textiles have launched a Technology Upgradation Fund Scheme (TUFS) for the Textile and Jute Industries which is in operation since 1/4/99 for 5 years i.e. upto 31/3/2004. There is no cap on funding under this scheme. It is an open-ended scheme depending on the capacity of the industry to absorb funds in bankable and techno-economically feasible proposals.

The main features of the scheme are given below:

i) The scheme will provide a reimbursement of 5% point on the interest charged by the lending agency on a project of technology upgradation in conformity with the scheme.

ii) The identified sectors in the textile industry viz. Cotton ginning and pressing; silk reeling and twisting, wool scouring and combing, synthetic filament yarn texturising, crimping and twisting, spinning; manufacturing of viscose filament yarn (VFY); weaving/knitting including non-woven, fabric embroidery, technical textiles, garments/made-up manufacturing; processing of fibres, yarns, fabrics, garments and made-up and Jute industry are eligible to avail of these concessional loan & for their technology upgradation requirements. Investments in common infrastructure or facilities by an industry association, trust or co-operative society in an industrial estate and other specified investments are also eligible for funding under the scheme.

iii) Technology levels are bench marked in terms of specified machinery for each sector of the textile industry. Machinery with technology levels lower than that specified will not be permitted for funding under the TUF Scheme.

iv) General eligibility condition and sector specific eligibility conditions have also been specified in the scheme.

v) Nodal agencies for the scheme are as follows:

 
For the Textile Industry 

(excluding SSI Sector) : IDBI

For the SSI textile sector : SIDBI

(Cotton ginning & pressing weaving knitting, 

processing & garmenting manufacturing)

For Jute Industry : IFCI

vi) The SIDBI has co-opted 127 Financial Institutions comprising of 18 State Financial Corporations, 17 State Industrial Development Corporations, 11 Twin Function Industrial Development Corporations and 81 commercial banks for wider and effective reach of the scheme to all sectors of the textile industry, including the de-centralised sector. Similarly, IDBI has co-opted 58 financial institutions (18 SFCS, 17 SIDCS, 11 Twin function SIDCS and 14 scheduled Commercial Banks). Further, Exim Bank has also been co-opted by both IDBI & SIDBI.

vii) The functioning of the scheme is being periodically monitored by an Inter-Ministerial Steering Committee, chaired by Secretary (Textiles). The progress of sanction and disbursement under the scheme is given in the following table.
 
 

Progress of TUFS as on 31st December, 99 (Provisional)
(Rs. in Crores)
Nodal

Agencies

No. of

applications

received

Total cost

of project

required

Amount of

loan 

sanctioned

No. of 

applications

disbursed

Amount

sanctioned

No. of 

applications

Amount

disbursed

IDBI 79 2825.18 11.85 45 818.78 25 183.41
IFCI 12 243.11 194.35 8 186.69 6 39.66
ICICI 15 479.59 277.54 14 275.04 6 93.01
IIBI 0 0.00 34.00 0 34.00 0 9.00
EXIM BANK 9 221.17 209.00 5 132.30 2 20.69
PLIs Co-opted by IDBI
BOB 4 7.11 20.89 1 5.00 1 1.54
RFC 1 0.00 2.40 0 0.00 0 0.00
UBI 1 5.57 3.50 1 3.50 1 0.35
Sub-Total  121 3781.73 1927.68 86 1437.31 41 347.67
SIDBI 82 204.07 128.87 38 43.81 15 9.36
PLIs Co-opted by SIDBI
SBI 1 3.15 1.50 1 1.50 0 0.00
HFC 4 4.62 2.95 4 2.69 0 0.00
Sub-total 87 211.84 133.32 43 48.00 15 9.36
TOTAL 208 3993.57 2061.00 129 1485.31 56 357.03

BOB - Bank of Baroda UBI - Union Bank of India

SBI - State Bank of Indore HFC - Haryana Financial Corporation

Note:

(I) Oman International Bank SAO, The Bank of Tokyo-Mitsubishi Ltd., Punjab National Bank, Kerala State Industrial Development Corporation Ltd., have submitted ‘Nil’ information.

(ii) Information in respect of other PLIs is still awaited.

(iii) Exim Bank sharing 3 cases with IDBI.

(iv) IFCI is sharing one case with IDBI.

(v) Information in respect of ICICI as on 30.09.1999.
 
 

PRODUCTION OF CLOTH & EMPLOYMENT GENERATION

The weaving capacity in the organised mill sector had been stagnant for a number of years. The situation has not changed even with the removal of restriction in the creation of capacity in the textiles sector as permitted by the Textile Policy of 1985. The production of cloth in the mill sector in 1998-99 was 1785 mn. sq. mtr. as compared to the production of 1990 mn. sq. mtr. in 1993-94. The production of cloth in the mill sector is projected at 1587 mn. sq. mtr. in 1999-2000. The data on production of cloth in the mill sector, the handloom sector, hosiery sector & the power loom sector during the past six years are setout in the table given on the next page. The employment generation in cotton/man-made fibre textile industry as on 30/11/1999 was 10.41 lakh.
 
 
 
Production of Fabrics in different sectors
(Million Sq. Mtrs.)
  1993-94 1994-95 1995-96 1996-97 1997-98 1998-99 1999-2000

(Apr.-Oct.) (P)

1999-2000 (A)
MILL SECTOR
Cotton 1356 1262 1159 1222 1238 1111 617 999
Blended 575 746 602 488 466 444 219 365
100% Non-cotton 59 263 258 247 244 230 133 223
Total  1990 2271 2019 1957 1948 1785 969 1587
HANDLOOM SECTOR
Cotton 5241 5429 6239 6441 6699 5861 3641 6040
Blended 2 13 18 52 69 111 55 71
100% Non-cotton 608 738 945 963 835 820 520 776
Total  5851 6180 7202 7456 7603 6792 4216 6887
DECENTRALISED POWERLOOM SECTOR
Cotton 7836 7021 7014 7238 6652 5856 3588 6138
Blended 2425 2640 3137 3948 4481 4356 2535 4396
100% Non-cotton 5733 6315 7050 8166 9818 10478 6926 12257
Total  15994 15976 17201 19352 20951 20690 13049 22791
DECENTRALISED HOSIERY SECTOR
Cotton 3357 3307 4488 4940 5403 5121 2983 5213
Blended 153 262 268 400 735 788 454 792
100% Non-cotton 127 179 282 193 256 367 198 589
Total  3637 3748 5038 5533 6394 6276 3635 6594
ALL SECTORS
Cotton 17790 17019 18900 19841 19992 17949 10829 18390
Blended 3155 3661 4025 4888 5751 5699 3263 5624
100% Non-cotton 6527 7495 8535 9569 11153 11895 7777 13845
Total :- 27472 28175 31460 34298 36896 35543 21869 37859
Khadi Wool & Silk 426 431 431 515 545 559 315 575
Grand Total  27898 28606 31891 34813 37441 36102 22184 38434

 

 


 
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