CHAPTER III

 

ORGANISED TEXTILE MILL INDUSTRY

 

Cotton/ Man-made Fibre Textile Mill Industry  is the single largest organised industry in the country employing nearly  10 lakh workers.  Besides this, there are  a large  number of ancillary industries dependent on this sector such as those manufacturing various machinaries, accessories, stores, ancillary  and chemicals.  Even on a modest assumption that a worker’s family comprises five persons,  the direct dependents on the organised textiles mill industry itself work out to about 50 lakhs.  The salient aspects of this industry are discussed in the following paragraphs.

 

CAPACITY

 

The Indian Textile Industry has witnessed a phenomenal growth during the last four decade.  The spindleage increased from 11 million in 1951 to over 35.41 million and rotors from 45 thousand in 1989 to 395 thousand as on  31.12.2000. The loomage however, declined from 1.50 lakh in  March 1994 to 1.23 lakh in Dec., 2000(P) in the organised sector.  The growth in capacity in  spinning and weaving sectors of the industry since 1994 is as mentioned in Table 3.1.

 

Out of 1842 cotton/man-made fibre textile mills as on 30-12-2000, 192 mills are in the public sector, 155 mills in the co-operative sector and 1495 mills are in the private sector.

 

CAPACITY UTILISATION

 

The capacity utilisation in the spinning sector of the organised textile mill industry decreased from 84 percent in 1993-94 to 79 percent in 1998-99, but it again increased to the level of  83% during the year 1999-2000(P), while the capacity  utilisation in the weaving sector of the organised textile mill industry has remained between 51 to 56 percent during the last six years.  A statement giving the capacity utilisation  in  cotton / man-made fibre textile mills is as mentioned in Table 3.2.

 

Table 3.1

 

GROWTH IN CAPACITY IN THE ORGANISED MILL SECTOR

 

Year Ending         No. of Mills                                    Installed Capacity

                    Spg      Comp.      Total        Spindles (Mn.)Rotors (‘000)Looms (‘000)

31.03.1994  909      266          1175        28.60       139                          150

31.03.1995  1148    268          1416        30.70       185                          139

31.03.1996  1294    275          1569        31.75       226                          132

31.03.1997  1438    281          1719        33.15       276                          124

31.03.1998  1504    278          1782        33.88       313                          124

31.03.1999  1543    281          1824        34.72       383                          123

31.03.2000  1565    285          1850        35.10       392                          123

31.12.2000 1561    281          1842        35.41       395                          123

 

 

Table 3.2

 

Capacity Utilisation in the Textile Industry

               

Year           _______Spinning Capacity                                              Weaving Capacity

 

                    Installed Spindles     Utilisation                   Installed Looms                     Utilisation

                             (Million)           (Percentage)                       (‘000)                                 (Percentage)

1993-94                 28.60                         84                                      150                                      54

1994-95                 30.70                         81                                      139                                      51

1995-96                 31.75                         86                                      132                                      53

1996-97                 33.15                         86                                      124                                      52

1997-98                 33.88                         85                                      124                                      52

1998-99                 34.72                         79                                      123                                      51

1999-2000 (P)34.85                                83                                      123                                      51

P = Provisional    

 

PRODUCTION OF SPUN YARN

 

The  production of spun yarn  has increased from 1652 million kgs.  during 1989-90 to 3046 million kg.  during 1999-2000.   The production of spun yarn during the period April 2000 to December, 2000 is provisionally estimated at 2379 mn. kg. The above data include the production of yarn from SSI spinning sector as well.  The contribution from the SSI sector has been about 5% in the total spun yarn production.  A statement showing the production of spun yarn (including SSI units) during the last eight years along with anticipated figures  for the current year is as mentioned in Table 3.3.

 

Table 3.3

 

Production of Spun Yarn

 (In Mn. Kg.)

 

Year                                  Cotton                Blended                   100 % Non-Cotton                     Total Yarn

1993-94                               1697                      305                                    140                                        2142     

1994-95                               1696                      346                                    158                                        2200

1995-96                               1894                      395                                    196                                        2485

1996-97                               2148                      484                                    162                                        2794

1997-98                               2213                      583                                    177                                        2973

1998-99                               2022                      595                                    191                                        2808

1999-2000                           2204                      621                                    221                                        3046

2000-2001 (P)                     1718                      476                                    185                                        2379

(April-Dec.)

 

P  — Provisional

 

The pattern of production of cotton yarn during the last eight years along with anticipated figures for the current year is as mentioned in Table 3.4

 

 

Table 3.4

 

                                                                Count - Wise production of cotton Yarn

                                                                                                                                                                                                       (In Mn. Kg.)

 

Count                   93-94         94-95         95-96           96-97             97-98             98-99         99-00               00-01

Group                                                                                                                                                                 (April-Nov.)

1-10s                     278            282            310              479                503                450            509                  352

11-20s                   385            389            415              511                508                489            504                  315

21-30s                   314            321            391              405                427                396            455                  327

31-40s                   494            470            490              515                542                468            524                  375

41-60s                   144            145            153              136                144                131            131                  94

61-80s                   45              46              95                60                  52                  49              44                    33

81s- and above37 43              40              42                37                  39                  37              26

Total                     1697          1696          1894            2148              2213              2022          2204                1522

A — Anticipated     P — Provisional

 

 

DELIVERIES OF HANK YARN

                                                                                                                                                                                                               (In Mn. Kg)

 

Year                    92-93       93-94         94-95         95-96         96-97         97-98         98-99       99-00             00-01

                                                                                                                                                                            (April-Nov.)

Cotton                      377          422            438            504            519            540            473        514354

Blended                   1                            1                1                4                5                8            9                        7

100 %                      37            42              51              66              67              53              48          51                      35

Non-Cotton

 

Total                       415          464            490            571            590            598            529        574                    396

 

P = Provisional         A = Anticipated

 

 

 

SICKNESS / CLOSURE OF TEXTILE MILLS

 

As on 30-12-2000(P), there were 1842 mills, consisting of 1561 spinning mills  and 281 composite mills.  Out of  this, 382 Cotton/Man-made fibre textile mills (265 Spinning and 117 Composite) with an installed  capacity of 8. 91 mn. spindles,  45,436 rotors and 66,800 looms were reported to be closed as on 30.12.2000

 

The incidence of sickness and closure in the organised textile  industry has been a matter of concern.  One main reason of sickness is structural transformation resulting  in the composite units in the organised sector losing ground to power looms  in the decentralised sector, on account of the latter’s greater cost effectiveness.  The other causes of sickness / closure of the industry include low productivity due to lack of modernisation, stagnation in demand and inability of some units to expand in the export market,  increase in the cost of inputs, difficulties in getting timely and adequate working capital, etc. The details of closure of cotton /man-made fibre textile mills is given  in Table 3.5.

 

Table 3.5

 

Closure of Cotton man-made fibre in Textile Industry

 

Year /Month            No. of Mills                                        Installed Capacity                        Employees on roll (‘000)                                                                                                                                                                                                                         

                          Spg             Comp.    Total           Spindles (‘000)             Rotors (No.)                Looms (‘00)

1992-93             64                59            123              3520                                1776                              366        178

1993-94             75                57            132              3590                                3232                              362        173           

1994-95             74                58            132              3652                                3904                              366        178

1995-96             100              71            171              4668                                6589                              450        228

1996-97             118              91            209              5469                                9270                              542        252

1997-98             127              93            220              5752                                10813                            553        260           

1998-99             207              106          313              7487                                25534                            606        311

1999-2000         240              109          349              8408                                31408                            726        334

2000-2001         265              116          381              8791                                38083                            746        346

(Upto 30.09.2000)

 

 

MEASURES TAKEN BY THE GOVERNMENT TO TACKLE  THE  PROBLEM OF SICKNESS

 

i)          Setting up of Board for Industrial and Financial Reconstruction (BIFR) for timely detection  of sickness and potentially sick companies and for taking preventive, ameliorative, remedial and other measures which need to be taken with respect to such companies.

ii)         Setting up of Textile Workers’ Rehabilitation Fund Scheme (TWRFS) to protect the interests of the workers of the closed mills.

iii)        Financial institutions and Banks are also required to closely monitor the incidence of growing sickness.

iv)        The Expert Committee on Textile Policy constituted in 1998 has submitted its report.  The report  has addressed problem of sickness in the textile sector and has made some recommendations which are under examination.

 

BOARD FOR INDUSTRIAL AND FINANCIAL RECONSTRUCTION (BIFR)

 

As per the information obtained from the Board for Industrial and Financial Reconstruction, there were 445 cases of textile mills registered with BIFR as on 30.4.2000.  Number of mills State-wise registered with BIFR is given in Table 3.6.

 

Table 3.6

 

                                                                                                          NO. OF

  NAME OF THE STATE/UT                                                              MILLS

 

1.               Andhra Pradesh                                                              33

2.               Assam                                                                             04

3.               Bihar                                                                                03

4.               Gujarat                                                                            76

5.               Haryana                                                                          22

6.               Himachal Pradesh                                                           01

7.               Karnataka                                                                        22

8.               Kerala                                                                              06

9.               Madhya Pradesh                                                             19

10.             Maharashtra                                                                    85

11.             Orissa                                                                             04

12.             Punjab                                                                             12

13.             Rajasthan                                                                        22

14.             Tamilnadu                                                                        72

15.             Uttar Pradesh                                                                  36

16.             West Bengal                                                                    17

17.             New Delhi                                                                        08

18.             Chandigarh                                                                      01

19.             Dadra & Nagar Haveli                                                      02

 

                  TOTAL                                                                            445

 

 

Status of textile mills registered with BIFR as on 30/4/2000

 

1.               Dismissed as non-maintainable                                       65

2.               Scheme sanctioned by the AAIFR                                  07

3.               Scheme sanctioned under section 17(2)

                  of  the SICA 1985.                                                           03

4.               Scheme sanctioned under section 18(4)

                  of the SICA 1985.                                                            56

5.               Winding up recommended under

                  section 20(1) of the SICA 1985.                                     115

6.               Draft Scheme circulated                                            13

7.               Winding up notice issued                                                16

8.               Failed and Reopened                                                      06

9.               Remanded by the AAIFR/Court                                       02

10.             Stayed by Court/AAIFR                                                   06

11.             Under Enquiry                                                                 120

12.             Declared no longer sick                                                  26

13.             Dropped, net worth became positive                              04

14.             Others                                                                             06

 

                  TOTAL                                                                            445

 

 

TEXTILE WORKERS’ REHABILITATION FUND SCHEME (TWRFS)

 

Textile Workers’ Rehabilitation Fund Scheme came into force with effect from 15th Sept. 1986.

 

The objective of  TWRFS is to give interim relief to the worker rendered jobless due to permanent closure of the mills. Relief under the scheme is available only for 3 years on a tapering basis, 75% of the wage equivalent in the first year, 50% in the second year and 25% in the third year.

 

Criteria for mills’ eligibility:-

 

(I)         A closed textile mill should be licensed under the I (D & R) Act,1951 or registered with Textile Commissioner as a medium scale unit on the date of the closure.

(II)        It has obtained the requisite permission for closure from the appropriate State Government under Section 25(0) of the Industrial Disputes Act., 1947, or taken over by Official Liquidator appointed by the High Court, and

(III)       The unit was closed down on or after 6th June, 1985.

 

By an amendment, TWRFS is also now made applicable to the cases of partial closure on a case to case basis. Partial closure is restricted to cases-wherein the State Government recommends that an entire uneconomic activity is scrapped as a part of rehabilitation package for sick/weak mill (as per RBI definition) approved by Nodal Agency/BIFR, provided the scrapped capacity is surrendered for cancellation and endorsement is made on the licence/Registration certificate to that effect.

 

In both the cases (i.e. permanent closure and partial closure) the scheme is applicable to workers who have been earning wage equivalent upto Rs.2,500/- per month.

 

The following conditions are necessary for workers to become eligible for getting relief under TWRFS:

i)          The workman should have been continuously employed for 5 years in the closed textile units as on the date of closure; and

ii)         He should be on the records of the Regional Provident Fund Commissioner.

 

Since the inception of the Scheme as on 31.12.2000, 31 units in Gujarat, 4 units in Tamil Nadu, 1 unit in Delhi, 3 units in Maharashtra and 2 unit in Madhya Pradesh making a total of 41, were found eligible under the scheme. A total of 65197 workers of 41 mills have been disbursed relief of an amount of Rs.143.68 crore upto 30.12.2000.

 

During the current financial year, i.e. 2000-2001 upto 31.12.2000, Government released Rs.18.00 crore of which an amount of Rs. 1799/-  lakh covering 5736 workers has already been disbursed.

 

TECHNOLOGY UPGRADATION FUND SCHEME (TUFS)

 

Government of India, Ministry of Textiles has launched a Technology Upgradation Fund Scheme (TUFS) for the Textile and Jute Industries which is in operation since 1/4/99 for 5 years i.e. upto 31/3/2004.  There is no cap on funding under this scheme.  It is an open-ended scheme depending on the capacity of the industry to absorb funds in bankable and techno-economically feasible proposals.

 

The main features of the scheme are given below:

 

i)          The scheme will provide a reimbursement of 5% point on the interest charged by the lending agency on a project of technology upgradation in conformity with the scheme.

ii)         The identified sectors in the textile industry viz. silk reeling and twisting, wool scouring and combing, synthetic filament yarn texturising, crimping and twisting, spinning; manufacturing of viscose filament yarn (VFY); weaving/knitting including non-woven, fabric embroidery, technical textiles, garments/made-up manufacturing; processing of fibres, yarns, fabrics, garments and made-up and Jute industry are eligible to avail of these concessional loan for their technology upgradation requirements.  Investments in common infrastructure or facilities by an industry association, trust or co-operative society in an industrial estate and other investments specified are also eligible for funding under the scheme.

iii)        Technology levels are bench marked in terms of specified machinery for each sector of the textile industry. Machinery with technology levels lower than that specified will not be permitted for funding under the TUF Scheme.

iv)        General eligibility condition and sector specific eligibility conditions have also been specified in the scheme.

v)         Nodal agencies for the scheme are as follows:

            For the Textile Industry

            (excluding SSI Sector)          :           IDBI

            For the SSI textile sector      :           SIDBI

            (Weaving knitting,     processing & garmenting manufacturing)

            For Jute Industry                    :           IFCI

vi)        The SIDBI has co-opted 138 Financial Institutions comprising of  81 commercial banks 9 co-operative Banks, Exim Bank, NCDC and 46 State Financial corporations/ State Industrial Development Corporations/ Twin Function Industrial Development Corporation for wider and effective reach of the scheme to all sectors of the textile industry including the de-centralised sector.  Similarly, IDBI has co-opted 83 financial institutions comprising of 4 AIFI’s, Exim Bank, 30 Scheduled Commercial banks and 46 SFCs/SIDC’s/Twin Function IDC’s and / Co-operative bank.

vii)       The functioning of the scheme is being periodically monitored by an Inter-Ministerial Steering Committee, chaired by Secretary (Textiles).  The progress of sanction and disbursement under the scheme is given in Table 3.7.

 

PRODUCTION OF CLOTH & EMPLOYMENT GENERATION

 

The weaving capacity in the organised mill sector had been stagnant for a number of years.  The situation has not changed  even with the removal of restriction in the creation of capacity in the textiles sector as permitted by the Textile Policy of 1985.  The production of cloth in the mill sector in 1999-2000 was 1714 mn. sq. mtr. as compared to the production of 1990 mn. sq. mtr.  in 1993-94.  The data on production of cloth in the mill sector,  the handloom sector, hosiery sector &  the power loom sector during the past six years are setout as given in Table 3.8. The employment generation in cotton/man-made fibre textile industry as on 30/10/2000(P) was 9.96 lakh.

 

Progress of TUFS as on 31st JANUARY 2001 (Provisional)

(Rs. in Crores)

 

Nodal               No. of            Total cost    Amount of     No. of            Amount        No. of            Amount      No. of

Agencies         applications   of project     loan               applications   sanctioned  applications   disbursed  applications

                        received        required       required         sanctioned                        disbursed                        rejected

 

IDBI                  195                5782.60       3413.66         130                1816.39       100                908.96       49

IFCI                  15                  710.43         525.04           10                  354.07         10                  207.02       4

ICICI                 38                  1091.43       838.69           38                  813.92         33                  469.21       0

IIBI                    5                    322.87         47.42             1                    32.53           1                    17.05         3

Exim Bank        14                  257.88         318.37           13                  295.47         12                  160.40       1

PLIs Co-opted

by IDBI             148                2424.88       920.95           124                554.83         82                  300.57       0

Sub Total         415                10590.09     6064.13         316                3885.21       238                2090.21     57

SIDBI                115                280.17         175.83           61                  75.19           29                  26.83         12

PLIs Co-opted

by SIDBI           474                459.34         292.66           426                240.75         293                119.48       0

Sub-Total         589                739.51         468.49           487                315.94         322                146.31       12

 

TOTAL            1004              11329.60     6532.62         803                4201.15       560                2236.52     69

 

Note:

(i)         PLIs includes Bank of Baroda, Punjab National Bank, Canara Bank, State Bank of Indore, State Bank of India, State Bank of Travancore, Indian Overseas Bank, Karnataka Bank Ltd., Andhra Bank, Rajasthan Financial Corporation , Punjab Financial Corporation, Gujarat Industrial Investment Corporation, Punjab State Industrial Development Corporation Ltd., Andhra Pradesh State Financial Corporation, Rajasthan Industrial Investment Corporation Ltd., Economic Development Corporation of Goa, Tamilnadu Mercantile Bank Ltd., Haryana State Industrial Development Corpn. Ltd., Oriental Bank of Commercial, Karur Vysya Bank Ltd., Union Bank of India, The Surat Textile Traders Co-op Bank Ltd., The Surat Peoples Co-op Bank Ltd., Bharat Overseas Bank, Catholic Syrian Bank, West Bengal Financial Corporation, Karnataka State Financial Corporation, Gujarat State Finance Corporation, Maharashtra State Financial Corporation, Tamilnadu Industrial Investment Corporation Ltd., Federal Bank, The South Indian Bank, Bank of Madura Ltd., Corporation Bank, Vijaya Bank, Syndicate Bank, Global Trust Bank Ltd., The Sangli Bank Ltd., Haryana Financial Corporation.

(ii)               The Bank of Tokyo-Mitsubishi Ltd., BHF-Bank, Societe Generale, SBI Commercial and Internatiional Bank, Sanwa Bank, BNB Paribas, Indian Bank, The Lakshmi Vilas Bank Ltd., Development Credit Bank Ltd., Scotia Bank, The Lakshmi Vilas Bank have submitted ‘NIL’ information.

 

 

Table 3.8

 

Production of Fabrics in different sectors

(Million Sq. Mtrs.)

 

                                93-94       94-95       95-96       96-97       97-98       98-99       99-00           00-01  

                                                                                                                                                    (Anticipated)

MILL SECTOR

Cotton                      1356        1262        1159        1222        1238        1111        1105            1185

Blended                   575          746          602          488          466          444          379              361

100% Non-cotton    59            263          258          247          244          230          230              238

 

Total :-                    1990        2271        2019        1957        1948        1785             1714       1784

 

HANDLOOM SECTOR

Cotton                      5241        5429        6239        6441        6699        5861        6376            6710

Blended                   2              13            18            52            69            111          119             165

100% Non-cotton    608          738          945          963          835          820            857            850

 

Total :-                    5851        6180        7202        7456        7603        6792        7352            7725

 

DECENTRALISED POWERLOOM SECTOR

Cotton                      7836        7021        7014        7238        6652        5856        6291            6632

Blended                   2425        2640        3137        3948        4481        4356        4613            5066

100% Non-cotton    5733        6315        7050        8166        9818        10478      12283          12632

 

Total :-                    15994      15976      17201      19352      20951      20690      23187          24331

 

DECENTRALISED HOSIERY SECTOR

 

Cotton                      3357        3307        4488        4940        5403        5121        5217            5653

Blended                   153          262          268          400          735          788            802            867

100% Non-cotton    127          179          282          193          256          367            355            389

 

Total :-                    3637        3748        5038        5533        6394        6276        6374            6909

 

ALL SECTORS

Cotton                      17790      17019      18900      19841      19992      17949      18989          20180

Blended                   3155        3661        4025        4888        5751        5699          5915          6459

100% Non-cotton    6527        7495        8535        9569        11153      11895      13725          14110

Total :-                     27472      28175      31460      34298      36896      35543      38627          40749

Khadi                       426          431          431          515          545          559          575              575

Wool & Silk

 

Grand Total :-        27898      28606      31891     34813     37441     36102     39202         41324

 

 

 


 
 

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